Al Dur IWPP

Construction of the Al Dur Independent Water and Power Plant for clean and reliable power and water.

Al Dur IWPP
Client
Al Dur Power & Water Co. BSC
Completed
2010
Value
US$ 43,250,000
Consultant / EPC
Hyundai Heavy Industries

Project Overview

The Al Dur Independent Water and Power Plant was established to help meet the growing demand in Bahrain for clean, reliable and competitively-priced power and water. The project entailed the construction of a Combined Cycle Gas Turbine Power Plant and a Reverse Osmosis (RO) technology Desalination Plant, together with all support facilities such as seawater intake and discharge structures and gas connection facilities.

With a capacity to produce 1,234 MW of power and 218,000 m3 per day of the highest quality water in the GCC, Al Dur became the largest independent power generation and water desalination plant in the Kingdom of Bahrain, making it a landmark project and a critical part of the Kingdom’s economic infrastructure.

GPZ was appointed as the main contractor, under the EPC contractor Hyundai Heavy Industries (HHI), for 3 contracts of the project: (1) Civil works for the Power Plant, (2) Building works for the Power Plant, and (3) ​​Building works for the RO Desalination Plant. The works involved close co-ordination with the EPC contractor for the installation of various plant and equipment.

Principal Quantities

  • Excavation: 70,100 m3
  • Structural Concrete: 52,500 m3
  • Reinforcement: 6,420 tonnes
  • Misc. Steelwork: 1,000 tonnes
  • Masonry: 1,500 m2

1. Power Plant – Civil Works

The civil works consisted of the construction of foundations and substructures to accommodate the Power Plant’s buildings andplant / equipment installed by HHI, including foundations for the STG (Steam Turbine Generator) and GTG (Gas Turbine Generator), the HRSG (Heat Recovery Steam Generator) and Bypass Stack System, and the Instrumentation & Electrical System. Additionally, a Fuel Gas System, Demi Water System, Circulating Water System, Drainage and Sewage Treatment Systems,Cooling Tower Basin, gas connection facilities, cable trenches, fencing, roads and footpaths were provided.

2. Power Plant – Building Works

The building works consisted of the construction of the following electrical, chemical, treatment and control buildings andshades: Gas & Steam Turbine Building, Demineralization Building, Switchgear Building for the Cooling Tower, Central ControlBuilding, Fire-fighting Building, Chiller Plant HVAC Control Building, Local Electrical Building, N2 Bottle Shade for Fuel Gas System, N2 Bottle Shade for HRSG, LP CO2 Tank Shade, Chemical Dosing Shade and various storage sheds.

3. RO Desalination Plant – Building Works

The scope of works consisted of the construction of various electrical, pump, filter and treatment buildings for the RO Desalination Plant including: Cartridge Filter Buildings, RO Pumps building, RO Building, Permeate Building, CO2 Building and Local Electrical Buildings.

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